sensXPERT Resources

Get the latest sensXPERT insights. Everything, you need to know about smart manufacturing and real-time process control in polymer and composites part production.


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5 Key Takeaways: Solving Challenges in Processing Thermosets in Real-Time

The plastics industry has seen significant changes in the last years – both at the macro and micro level. We have closely looked at..

Moving Quality Control into the Production Process of Elastomer Parts

sensXPERT® is the first solution that allows real-time monitoring of rubber vulcanization during the production process..


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All Resources

All Resources
White Papers
Press Releases
Event | February 17, 2023

Gottfried Ehrenstein Polymer Colloquium 2023

Catch our keynote at the conference hosted by the Polymer Engineering Center in Madison on March 31, 2023

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Event | February 14, 2023

JEC World 2023

Visit us in Hall 6 – R32 and catch our composites exchange on Wednesday, April 26, 2023 in Agora 6

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Press | February 14, 2023

Experience artificial intelligence and process optimization live

sensXPERT presents continuous process optimization through sensor-based machine, tool, and material data in real-time at JEC World 2023 – by means of an AR Experience. sensXPERT Digital Mold now ensures optimized process and quality control in numerous plastics production facilities worldwide. At JEC World 2023 in Paris, visitors can see how the innovative sensor technology […]

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Video | January 4, 2023

How does sensXPERT impact your business economically and sustainably?

How can sensXPERT impact your business economically and sustainably?

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Webinar | December 23, 2022

Ever-Changing Plastics Industry: Trends, Materials and the Need for Adopting Smart Manufacturing Solutions

Get introduced to market and process dynamics of the plastics industry that requires the adoption of smart manufacturing solutions as well as a collaborative mindset

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Webinar | December 15, 2022

Breaking the Mold

Review our global launch event, and discover manufacturing opportunities that were once considered impossible, but can now be implemented cost-effectively and efficiently

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Blog | December 14, 2022

The sensXPERT Edge Device: Compact, hardened system ideal for industrial shop floors

If you have read much about our technology, then you know that our edge device plays a vital role in data collection and transfer as part of the sensXPERT real-time process monitoring system. The edge device—a compact, hardened industrial personal computer loaded with our machine learning algorithms—is the main interface between dielectric sensors mounted in […]

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Press | December 5, 2022

Revolutionary sensor technology wins major industry award

AVK honours the data-driven production solution for the plastics industry: sensXPERT Digital Mold Augsburg, Deutschland, 29. November 2022 – Only two months after its international launch event, sensXPERT received the Innovation Award of the Federation of Reinforced Plastics (AVK) for its Digital Mold product. The AVK is one of the largest associations in the field […]

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Video | December 5, 2022

Customer Insight Interview: ZF Friedrichshafen – Electrified Powertrain Technology

Learn from Rico Zeiler, Process Engineering Molding, how ZF Friedrichshafen uses sensXPERT technology to gather in-mold material data for efficiency improvements

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Webinar | December 5, 2022

Tackling Plastics Manufacturing Challenges in Real-Time with sensXPERT Digital Mold

Transforming molds to become direct production communicators in various industries to solve plastics manufacturing challenges

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Webinar | December 1, 2022

Demystifying AI in Plastics Manufacturing

Transforming domain knowledge into business value through real-time process optimization

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Blog | November 8, 2022

Process optimization thermosets: How to solve the challenges of the future

Political demands for more sustainable manufacturing processes are a major challenge. In addition to the associated risks, there are great opportunities for companies that are open to these changes.In the world of thermosets, process optimization is key to meeting these challenges. In this article, you will learn how you as a thermoset processor, but also […]

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Blog | October 26, 2022

EU taxonomy: How SMEs in the plastics industry are affected

The plastics industry is under increasing pressure to introduce sustainable production processes. As a supplier, companies today already have to disclose information about the sustainability of their processes. From January 2023, access to finance will also be linked to sustainability criteria. What impact this may have on your company and how you can best prepare […]

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Webinar | October 18, 2022

Revolutionizing in-situ polymerization with AI and smart machines

Usage of AI and smart machines for in-situ polymerization of lightweight fiber-reinforced polyamide 6 parts

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White Paper | October 17, 2022

Developing real-time, in-mold process monitoring

Learn about the next step toward the full digitization of plastics processing

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Blog | October 4, 2022

AI and Thermosets

Today’s challenges to the manufacturing industry and the manufacturing sector are numerous and diverse. On the one hand, the sensitized awareness of end customers for topics such as sustainability and new political laws, such as changing production standards due to the Green Deal, influences the requirements for the production process. These changes in the market […]

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Press | September 22, 2022

sensXPERT Enables Plastics Manufacturers to Increase their Production Efficiency by up to 30%

Continuous process optimization driven by real-time sensor-based machine, mold and material data Selb, Germany, September 22, 2022 – NETZSCH Process Intelligence, a corporate venture of NETZSCH Group (Germany), has announced the launch of sensXPERT, a technology business designed to deliver significant productivity and quality benefits to processors in the plastics industry through data-driven manufacturing solutions. […]

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Blog | September 7, 2022

How Our System Works: Demystifying Plastic Production Processes

In order to achieve consistent part quality – regardless of whether a part is being molded in Germany, Mexico, or China, on a hot humid summer evening or a cold dry winter day – processors everywhere are searching for tools that bring greater stability and more reliable control over their molding processes. Given all the […]

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Blog | July 27, 2022

Mold Better Parts Faster at Lower Cost: It’s Possible with Real-Time In-Mold Access to Material Characterization Data

In order to produce quality thermoset parts quickly and consistently, processors need real-time access to four pieces of data at any given point in each molding cycle: How close are you to the material’s gel point? What is the material’s current glass transition temperature (Tg)? What is the current degree of cure (DoC) for the […]

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Blog | July 6, 2022

Real-Time Materials Characterization Data: Why In-Mold Pressure & Temperature Monitoring aren’t Enough Anymore

Since thermoplastic materials are already prepolymerized and do not cross-link during the molding process, many processors like injection or compression molders can produce good parts with just in-mold pressure and temperature sensors. However, with next-generation sensors that provide accurate materials characterization data in real time—what sensXPERT’s in-mold dielectric monitoring system provides—most thermoplastic molders could produce […]

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Blog | February 24, 2022

5 Key Takeaways: Solving Challenges in Processing Thermosets in Real-Time

The plastics industry has seen significant changes in the last years – both at the macro and micro level. We have closely looked at current industry trends in two webinars and shed light on the challenges of processing thermosetting materials. Utilizing the multi-faceted opportunities that digitization and collaboration have to offer allows the transformation of […]

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Blog | January 17, 2022

Moving Quality Control into the Production Process of Elastomer Parts

Our society depends on elastomers. From sport and leisure activities to health care, transportation and material handling, elastomers or rubber can be found in almost all of our everyday products. Due to their high resistance to heat, oils, acids and mechanical stress, rubber materials like NBR and EPDM are used to produce tires, sealing rings, […]

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Blog | June 16, 2021

New Production Standards For The Future of Driving

Setting New Production Standards for the Future of Driving As more and more car manufacturers work on developing EVs (electrical vehicles) and the adoption of these vehicles is set to accelerate in the coming years, the topic of light weighing car components continues to move into the spotlight. Reducing car weight is one of the […]

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Blog | May 31, 2021

Next-Level Composite Production

Next-Level Composite Production: Sustainable, Highly Productive, Efficient As we continue to move towards a world where our streets will see more and more electric vehicles, composite materials continue to move into the spotlight. Batteries in cars significantly contribute to the total weight and thus limit the driving range. This forces engineers to reduce weight of […]

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Blog | February 26, 2021

What is Big Data?

Big Data As the name suggests, there´s a huge amount of data nowadays present in every company. It is available in both structured and unstructured forms. Many companies store their data in enormous quantity, but are unable to retrieve valuable insights due to lack of knowledge and time. Advantages Today, everyone undoubtedly knows the potential […]

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Blog | February 25, 2021

Innovative sensors creating intelligent molds

Excerpt Polymer processing with thermosets is the key to high-performance parts regarding mechanical strength and durability. However, the material causes many challenges in production. In a customer-centric approach, the new sensXPERT solution provides a state-of-the-art solution to tackle lacking transparency and high scrap rates. sensXPERT delivers a unique solution for processors in the polymer and […]

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