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sensXPERT Resources

Get the latest sensXPERT insights. Everything, you need to know about smart manufacturing and real-time process control in polymer and composites part production.

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Here is the short cut to sensXPERT’s most recent news and most popular content.

5 Key Takeaways: Solving Challenges in Processing Thermosets in Real-Time

The plastics industry has seen significant changes in the last years – both at the macro and micro level. We have closely looked at..

Moving Quality Control into the Production Process of Elastomer Parts

sensXPERT® is the first solution that allows real-time monitoring of rubber vulcanization during the production process..

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Press | September 27, 2022

sensXPERT Enables Plastics Manufacturers to Increase their Production Efficiency by up to 30%

Continuous process optimization driven by real-time sensor-based machine, mold and material data Selb, Germany, September 22, 2022 – NETZSCH Process Intelligence, a corporate venture of NETZSCH Group (Germany), has announced the launch of sensXPERT, a technology business designed to deliver significant productivity and quality benefits to processors in the plastics industry through data-driven manufacturing solutions. […]

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Blog | September 7, 2022

How Our System Works: Demystifying Plastic Production Processes

In order to achieve consistent part quality – regardless of whether a part is being molded in Germany, Mexico, or China, on a hot humid summer evening or a cold dry winter day – processors everywhere are searching for tools that bring greater stability and more reliable control over their molding processes. Given all the […]

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Blog | July 27, 2022

Mold Better Parts Faster at Lower Cost: It’s Possible with Real-Time In-Mold Access to Material Characterization Data

In order to produce quality thermoset parts quickly and consistently, processors need real-time access to four pieces of data at any given point in each molding cycle: How close are you to the material’s gel point? What is the material’s current glass transition temperature (Tg)? What is the current degree of cure (DoC) for the […]

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Blog | July 6, 2022

Real-Time Materials Characterization Data: Why In-Mold Pressure & Temperature Monitoring aren’t Enough Anymore

Since thermoplastic materials are already prepolymerized and do not cross-link during the molding process, many processors like injection or compression molders can produce good parts with just in-mold pressure and temperature sensors. However, with next-generation sensors that provide accurate materials characterization data in real time—what sensXPERT’s in-mold dielectric monitoring system provides—most thermoplastic molders could produce […]

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Blog | February 24, 2022

5 Key Takeaways: Solving Challenges in Processing Thermosets in Real-Time

The plastics industry has seen significant changes in the last years – both at the macro and micro level. We have closely looked at current industry trends in two webinars and shed light on the challenges of processing thermosetting materials. Utilizing the multi-faceted opportunities that digitization and collaboration have to offer allows the transformation of […]

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Blog | January 17, 2022

Moving Quality Control into the Production Process of Elastomer Parts

Our society depends on elastomers. From sport and leisure activities to health care, transportation and material handling, elastomers or rubber can be found in almost all of our everyday products. Due to their high resistance to heat, oils, acids and mechanical stress, rubber materials like NBR and EPDM are used to produce tires, sealing rings, […]

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