Process Engineer

Real-time material characterization and advanced data analytics are central to the sensXPERT solution. Large sets of valuable real-time data are combined with existing kinetic models and the power of AI to help predict material deviations like never before. Equipped with this extraordinary knowledge, you can now control your process in a truly dynamic and adaptive way. Tap into uniquely powerful benefits such as real-time quality control, improved energy efficiency, and a more sustainable supply chain.

sensXPERT is continuously accumulating process data from its own in-mold dielectric sensor, including data from any other built-in third-party sensors and data from the mold machine itself. It intelligently processes this vast amount of information with existing kinetic models to build a holistic view of what’s happening inside your mold…and in real time! Unlike other existing methods, this new-found transparency allows you to track and control the quality of each manufactured part. Thereby reducing the resources needed for post-process testing.

One of the unique features of the sensXPERT Cloud Service is its ability to help you effortlessly keep a comprehensive record of production data for each part that you produce. This includes data around individual instances of the degree of cure (or crystallization), glass transition temperature, and other key parameters associated with a newly-manufactured part. In other words, you can easily trace every detail of your production, validate the provenance of your inventory, and create relevant reports from anywhere with an internet connection.

Through a powerful combination of AI and a vast amount of real-time data, sensXPERT can predict the optimum degree of cure or crystallization for each cycle. This not only gives you full visibility of what’s going on inside the mold but also allows you full control over the stability of your manufacturing process. With sensXPERT, you can now easily optimize each production cycle, to minimize scrap production and improve production efficiency.

With an unprecedented level of transparency and control, sensXPERT 
offers a unique opportunity for you to dynamically adapt your manufacturing process. Either a human operator, or the machine itself can autonomously respond in real time to any potential deviation in material behavior. 
More importantly, this level of control is available for every individual part being manufactured. In fact, sensXPERT not only helps you control the quality of each component but also keeps a detailed record of its production journey - perfect for quality assurance reporting and other compliance-related demands.

sensXPERT has been purposely designed to centralize and simplify your workload. Essentially, everything happens in “one place”. Whether it’s collecting data from multiple sources, or taking control of unpredictable material deviations, you no longer need to access multiple systems to get the job done. In fact, this centralized design philosophy also extends to the way sensXPERT is initially deployed. It’s as simple as plug-and-play for both existing mold machines and brand-new installs. Once it’s up and running, sensXPERT takes care of everything, minimizing the risk of usage failures normally associated with human intervention.