Head of Production

Real-time material characterization and advanced data analytics are central to the sensXPERT solution. Large sets of valuable real-time data are combined with existing kinetic models and the power of AI to help predict material deviations like never before. Equipped with this extraordinary knowledge, you can now control your process in a truly dynamic and adaptive way. Tap into uniquely powerful benefits such as real-time quality control, improved energy efficiency, and a more sustainable supply chain.

sensXPERT is continuously accumulating process data from its own in-mold dielectric sensors, including data from any other built-in third-party sensors and data from the mold machine itself. It intelligently processes this vast amount of information with existing kinetic models to build a holistic view of what’s happening inside your mold…and in real-time! Unlike other existing methods, this new-found transparency allows you to track and control the quality of each manufactured part. Thereby reducing the plastic production costs and resources needed for post-process testing.

Thanks to the sensXPERT Digital Cloud Service, complete oversight across all your manufacturing locations is now a genuinely viable possibility. However, this goes beyond just simple performance or quality reporting. Whether your setup transmits digital and/or analog signals, sensXPERT offers an intelligent service that breaks down silos and offers you invaluable, actionable insights based on a holistic view of all your production data (it is also OPC-UA compliant). Crucially, you can compare, correlate, and evaluate manufacturing and production data across all your product lines, via a single, unified portal.

sensXPERT can help you reduce cycle times across the board, by accurately predicting each cycle’s optimum degree of cure or crystallization. This not only helps you maintain a highly effective production program but also gives your ROI a massive boost. Consequently, it also keeps the amortization rate relatively low. Combining this with other measurable savings and benefits, such as waste reduction, improved labor utilization, and lower energy costs, only adds to an already exceptional rate of efficiency and sustainability.

Significantly, sensXPERT is specifically designed to centralize and streamline your workflow. It is a comprehensive portal, serving as a single point for managing all your different production processes. Whether you're making decisions related to process optimization, waste minimization, or enhancing economic efficiency, all the necessary data is readily accessible. Furthermore, it also integrates data from third-party sources directly, putting all the information you need right at your fingertips.

By harnessing the incredible potential of real-time data and AI, sensXPERT becomes a powerful tool for helping your workforce achieve optimum productivity (especially those with limited industry experience). sensXPERT helps them achieve what was once humanly impossible, namely leveraging vast amounts of data to make accurate decisions around dynamic process control. More importantly, sensXPERT’s interface has been designed to be easy to use and requires low effort in terms of setting it up.

Achieving your business’ sustainability goals is a lot easier with the help of sensXPERT. Firstly, helping you reduce scrap production means less raw material is wasted on defective parts. Secondly, sensXPERT will considerably shorten your cycle times, resulting in lower energy consumption. Finally, a highly optimized manufacturing process means fewer human resources are required for troubleshooting.