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Maximizing Production Outcome for Composite Manufacturers

sensXPERT empowers manufacturers in plastics industries to reach full production potential by tapping into a pool of high-quality data in real-time. sensXPERT Digital Mold unlocks existing data and leverages material data to identify high-impact optimization opportunities. Accelerate your quality control with extensive material know-how, combined with top-notch material characterization sensors. Reduce scrap, decrease cycle times and save energy plus having complete process control is now possible. Materials we support: thermosets, thermoplastics, elastomers, and composites.

A whole new raft of manufacturing capabilities

Up to 50% reduction

of the existing rate of scrap produced

Up to 23% increase

in energy savings

Up to 30% reduction

in length of manufacturing cycle times


The complete sensXPERT product solution

Process control with sensXPERT Product integration of sensXPERT Digital Mold

The sensXPERT Dielectric Sensor

The sensXPERT Dielectric Sensor maintains direct contact with the raw material inside the mold, continuously collecting real-time data about the material’s behavior, calculates parameters like as the degree of cure, the degree of crystallization, a glass transition temperature, flow behavior or other relevant thermal/mechanical properties of the polymer being processed, and connects to the Edge Device. Durable in extreme conditions, it operates up to 280˚C and 400 bar pressure.

The sensXPERT Edge Device

Designed for close proximity to machinery, is compact and robust to meet industrial demands. It processes digital and analog signals, offers various industrial interfaces, and hosts machine learning models for dynamic process control. Plus, it provides direct remote customer support.

The sensXPERT Web App

Enables real-time monitoring by collecting and centralizing material data. Machine learning models predict material properties, and the Web App offers precise insights for informed real-time decisions during production.

The sensXPERT Cloud Service

In partnership with AWS, the sensXPERT Cloud Service empowers Manufacturing 4.0. It validates and stores data, provides process insights, and refines machine learning models. Users can remotely access and correlate data from multiple global sites and manage permissions.

Maximize your manufacturing profit with sensXPERT

Calculate the real value of sensXPERT to your manufacturing business

Considering sensXPERT for your business? Use our powerful ROI calculator, and see how much of a return this could make for your business.

Launch ROI Calculator

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    Watch our free webinars

    All Resources
    White Papers
    Press Releases
    Webinar | March 25th, 2024

    Beyond kinetic models: Innovative pathways to boost production efficiency

    Join part 2 of our free master classes. On May 16, 2024. our experts explain innovative pathways to boost production efficiency.

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    Webinar | February 21st, 2024

    From Lab to Production Line: Unraveling the Truth Behind Kinetic Models

    Free Master Class, Part 1 of the series “Kinetic Models” In polymer manufacturing, advanced techniques with high automation and intelligence are essential to meet increasing energy, environmental and quality requirements. Semi-empirical techniques such as kinetic modelling play a crucial role in setting up and optimizing production processes without compromising product quality or increasing costs. Kinetic […]

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    Webinar | November 10th, 2023

    The Future of Dynamic and Interactive Material Data Sheets for Raw Material Suppliers and Plastic Processors

    In-mold material data in real-time allows for a new generation of material data sheets based on varying and industrial production environments.

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    Webinar | November 6th, 2023

    Enabling Automated Quality Control in Composites for Less Scrap, Higher Yield

    As industries advance new bio-based, faster reacting and increased recycled content materials and faster processes, how can manufacturers quickly establish and maintain quality control?

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    Webinar | September 21st, 2023

    Digitizing Automotive Composite Manufacturing Using Real-Time Material Characterization 

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    Webinar | September 11th, 2023

    Paving the Way Towards Sustainable Part Production: Approach and Case History

    Exploiting energy savings and waste reduction potentials supports customers in reaching ESG goals and achieving more sustainable composite part production processes

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    Webinar | May 24th, 2023

    How to Boost Efficiency and Digitalize The Production of Composite Parts

    Learn how an aerospace company validated the benefits of digitizing a well-established manufacturing process with sensor-based and data-driven technology

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    Webinar | April 17th, 2023

    Real-Time Process Optimization With In-Mold Sensors and Machine Learning

    Learn how to make plastics manufacturing more predictable with new technology

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    Webinar | April 17th, 2023

    Process Optimization of Electronics Encapsulation with Reactive Thermosets

    Learn how a global automotive supplier achieved up to 8% cycle time reduction in a short cycle process

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    Webinar | December 23rd, 2022

    Ever-Changing Plastics Industry: Trends, Materials and the Need for Adopting Smart Manufacturing Solutions

    Get introduced to market and process dynamics of the plastics industry that requires the adoption of smart manufacturing solutions as well as a collaborative mindset

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    Webinar | December 15th, 2022

    Breaking the Mold

    Rewatch our global launch event, and discover manufacturing opportunities that were once considered impossible, but can now be implemented cost-effectively and efficiently

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    Webinar | December 5th, 2022

    Tackling Plastics Manufacturing Challenges in Real-Time with sensXPERT Digital Mold

    Transforming molds to become direct production communicators in various industries to solve plastics manufacturing challenges

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    Webinar | December 1st, 2022

    Demystifying AI in Plastics Manufacturing

    Transforming domain knowledge into business value through real-time process optimization

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    Webinar | October 18th, 2022

    Revolutionizing in-situ polymerization with AI and smart machines

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