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Achieve Consistent Quality in Automotive Composites

Achieve consistent quality, reduce scrap rates, and meet lightweighting targets effortlessly. Elevate your automotive production with top-notch part quality, regardless of material type, for superior results every time.

In the fast-paced automotive industry, achieving consistent quality in composite materials is no easy feat. From material deviations to unpredictable behaviors of new materials, challenges abound. Ensuring production efficiency, preventing defects, and managing diverse materials are key concerns. Yet, with the right solutions these hurdles can be overcome, paving the way for smoother processes and superior results.

Our contributions to the automotive industry

Our Solution

Tomorrow’s Technology Here Today

sensXPERT revolutionizes composite production with its advanced process control technology. By providing real-time monitoring and analysis of critical material properties like ion viscosity and gel point, our system enables early defect detection and dynamic cycle adjustments. Enhanced quality control, increased production efficiency, and the ability to achieve lightweighting goals. sensXPERT's Digital Mold Solution sets the standard for excellence in composite manufacturing. Experience data-driven decision-making and unlock your production's full potential with sensXPERT.

sensXPERT Digital Mold

Key Benefits of our Solution

Improve process R&R, bring products to market faster at lower cost.


Up to 50% scrap reduction

Shorter processes means fewer tools or tools with fewer cavities are needed for each program. This reduces indirect costs and means molds can be produced in less time.


Up to 23% increase in energy savings

Faster and more consistent cycles, lower energy usage, and less waste lowers direct costs while helping manufacturers bring products to market faster.


High R&R no matter the Location

To supply global platforms, processes must be controlled, consistent, and traceable regardless of location, lowering the cost of quality and reducing supply-chain issues.

The complete sensXPERT product solution

Process control with sensXPERT Product integration of sensXPERT Digital Mold

The sensXPERT Dielectric Sensor

The sensXPERT Dielectric Sensor maintains direct contact with the raw material inside the mold, continuously collecting real-time data about the material’s behavior, calculates parameters like as the degree of cure, the degree of crystallization, a glass transition temperature, flow behavior or other relevant thermal/mechanical properties of the polymer being processed, and connects to the Edge Device. Durable in extreme conditions, it operates up to 280˚C and 400 bar pressure.

The sensXPERT Edge Device

Designed for close proximity to machinery, is compact and robust to meet industrial demands. It processes digital and analog signals, offers various industrial interfaces, and hosts machine learning models for dynamic process control. Plus, it provides direct remote customer support.

The sensXPERT Web App

Enables real-time monitoring by collecting and centralizing material data. Machine learning models predict material properties, and the Web App offers precise insights for informed real-time decisions during production.

The sensXPERT Cloud Service

In partnership with AWS, the sensXPERT Cloud Service empowers Manufacturing 4.0. It validates and stores data, provides process insights, and refines machine learning models. Users can remotely access and correlate data from multiple global sites and manage permissions.


Digitizing Automotive Composite Manufacturing Using Real-Time Material Characterization

Put material knowledge at the heart of process enhancement: How to digitze automotive composite manufacturing. This webinar presents how dielectric sensors, machine learning, and material models are combined to provide live monitoring, prediction, and optimization during the manufacturing process for each individual part.

Watch Webinar

Your Return of Investment

ROI Calculator

Calculate the real value of sensXPERT for your manufacturing business

Considering sensXPERT for your business? Use our powerful ROI calculator and see how much of a return this could make for your business.

Launch ROI calculator

Get in touch

Ready to streamline your automotive composite production? Contact us today!

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