KUTENO 2025: With sensXPERT to Optimized Process Control
Experience sensXPERT live at Kuteno 2025
At this year’s KUTENO – Kunststofftechnik Nord, sensXPERT will be presenting its sensXPERT Insight and sensXPERT FlexCure technologies in Hall 20, Stand A6. Visitors will have the exclusive opportunity to see live demonstrations of real-time material monitoring and optimized process control.
The sensXPERTs at stand Hall 20-A6 will simulate production processes and show how plastics processing companies can reduce cycle times, increase quality and efficiency and cut production costs with sensXPERT Insight and FlexCure. Just one positive outcome: manufacturers can achieve up to 30% fewer rejects.
The sensXPERT technologies are suitable for a wide range of manufacturing processes, including compression molding, injection molding and injection molding. They can also be used for processing a wide range of materials, such as composites, elastomers, thermosets and thermoplastics.
Another highlight for demonstrating process optimization at the stand is the chocolate test box. Here, sensXPERT will demonstrate the performance of its technology in a culinary way: different types of chocolate will be analyzed to demonstrate the data acquisition and evaluation of complex material structures and how this data flows directly into the real-time optimization of manufacturing processes and their predictions.
Optimized Process Control with dielectric analysis in real time
At the heart of sensXPERT technology is dielectric analysis (DEA), a method that continuously measures the electrical properties of a material during curing or vulcanization. In contrast to conventional laboratory techniques such as DSC (Differential Scanning Calorimetry) or rheology, DEA provides immediate insights directly from the production environment. By integrating sensors into the mold or using non-contact sensors, manufacturers can dynamically adjust process parameters to ensure each part meets stringent quality standards without unnecessary delays or energy consumption.
This level of process control is crucial for plastics processors if they want to remain competitive in a market that demands greater production efficiency, lower energy consumption and compliance with global quality standards.
Experience the future of process optimization at Kuteno 2025
Discover the future of smart plastics production at Kuteno 2025! Visit the sensXPERT booth in Hall 20, Stand A6 to experience live demonstrations and learn how our technology can redefine your production process.